Track and Trace
The Track and Trace platform enables complete component traceability throughout the manufacturing process, monitoring machine interactions and sensor data to ensure quality and provide valuable production insights.
Track and Trace
The Track and Trace platform enables complete component traceability throughout the manufacturing process, monitoring machine interactions and sensor data to ensure quality and provide valuable production insights.
Project Information
Kunde
ThyssenKrupp Presta AG
Status
CompletedLeistungskennzahlen
Traceability Coverage
98%
Quality Control Improvement
35%
Issue Resolution Time
60% Reduction
Components Tracked Daily
250,000+
Projektbeschreibung
The Track and Trace platform revolutionizes manufacturing traceability by creating a digital fingerprint for each component from production start to final assembly. This comprehensive system monitors each part's journey through various machines and processes, capturing critical sensor measurements at every stage. By maintaining this detailed component history, the platform enables unprecedented quality control capabilities, allowing teams to quickly identify and address production issues before they escalate. The system's advanced analytics provide valuable insights into manufacturing efficiency, helping optimize workflows and reduce bottlenecks. Whether investigating quality deviations, demonstrating regulatory compliance, or identifying opportunities for process improvement, Track and Trace transforms component data into actionable intelligence, making it an essential tool for modern manufacturing operations.
Technologie-Stack
Frontend
Backend & APIs
Database & Analytics
Industrial IoT
Fähigkeiten & Kompetenzen
Industrial Software Development
- Manufacturing Process Analysis
- Sensor Data Processing
- Real-time Systems
- Quality Control Systems
Data Engineering
- Time-series Database Design
- Data Pipeline Architecture
- Real-time Analytics
- Data Visualization
IoT & Integration
- Industrial Protocol Implementation
- Machine-to-Machine Communication
- Edge Computing
- Distributed Systems
Enterprise Solutions
- Scalable Architecture Design
- Multi-tenant Systems
- Enterprise Integration
- Compliance & Auditing
Hauptfunktionen
End-to-End Component Traceability
The platform provides complete visibility of components from initial manufacturing through final assembly, creating a digital history for each part.
Real-time Sensor Data Analysis
The system continuously monitors and analyzes sensor measurements for each component, enabling immediate quality control interventions when deviations occur.
Manufacturing Process Insights
By tracking components through various machines and processes, the platform generates valuable insights for optimizing production workflows and identifying bottlenecks.
Enhanced Quality Assurance
The comprehensive traceability enables faster issue resolution, improved compliance reporting, and enhanced quality assurance throughout the manufacturing lifecycle.
Herausforderungen
Real-time Data Processing at Scale
Processing 250,000+ component movements daily with millisecond precision while maintaining data integrity across multiple production lines and sensor systems.
Industrial System Integration
Seamlessly connecting legacy manufacturing equipment with modern software systems, bridging protocols like OPC-UA, MQTT, and ModBus while ensuring zero production downtime.
Learnings
Time-series Database Optimization
Mastered InfluxDB and time-series data modeling to achieve sub-second query performance on billions of sensor readings, enabling real-time quality control dashboards.
Manufacturing Domain Expertise
Developed deep understanding of automotive manufacturing processes, quality standards (ISO 9001, TS 16949), and regulatory compliance requirements in industrial environments.
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